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Sinter-HIP furnace is used for debinding of high-performance hard alloy materials (it can realize the multiply process

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Sinter-HIP furnace is used for debinding of high-performance hard alloy materials (it can realize the multiply process

Brand Name : Ruideer

Model Number : 600*480*1800

Certification : CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490

Place of Origin : China

MOQ : 1 set

Price : Negotiable

Payment Terms : L/C, T/T

Supply Ability : 8 sets/month

Delivery Time : 100-120 work days

Packaging Details : Exempted from inspection wooden case

Structure : single chamber,horizental type

Power : 600KVA

Furnace shell m,aterial : carbon steel

Weight : 15-20t

Warranty : 1 year

After sales : Engineer can be dispached to foreign country to finish the installation and commissioning work

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Main application


It is used for debinding of high-performance hard alloy materials (it can realize the process of positive and negative pressure dewaxing, and the forming agent is paraffin, PEG or rubber), hydrogen discharge, vacuum sintering, partial pressure sintering, pressure sintering, rapid cooling and other batch production operations and research and development operations in the laboratory.


Total requirements


The cemented carbide pressure sinter-HIP furnace is single chamber, horizontal and periodic heating. It adopts low voltage and large current graphite electric heating element for heating. It has several heating units, each of which controls the temperature separately.It has debinding function,which can achieve the positive and negative pressure of two removal processes, molding agent for paraffin, PEG or rubber).Moreover,it also can realize hydrogen discharge, vacuum sintering, partial pressure sintering, sinter-HIP and rapid cooling functions. The whole process by computer automation control, monitoring, tracking, fault self-diagnosis simulation display and record.


The sinter-HIP furnace shall include control system, heating system, debinding system (positive and negative pressure debinding), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system, etc., with graphite inner structure built into the insulation cylinder.On the whole, it must meet the strict requirements of temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.Furnace structure design is advanced and reasonable, easy to operate and maintain.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable mass production requirements.At the same time, the equipment should also meet the national requirements of energy conservation and environmental protection.


Basic technical parameters and user supporting conditions



Basic technical parameters and user supporting conditions


Design operating times


6000 furnace time/year


Effective working space

600×480×1800mm
Max.loading capacity1500kg

Max.working temperature

1550℃

Max.design pressure

10.0MPa

Max.working pressure

9.5MPa

Ultimate vacuum degree


(In the empty furnace, clean, cold state, after the vacuum pump started for 60 minutes)

Pumping speed

Up to 5PA within 30 minutes of starting pump (in empty furnace, clean, cold state)


Leakage rate (3-hour average, empty furnace, heating up furnace)


Average value of 3Pa /h (empty oven, oven, clean, cold)



Wax collect yield(negative pressure dewaxing)


(Argon negative pressure dewaxing of 10Kg pure paraffin)



Max.heating up speed

5-7℃/min

Pressurization time


The pressure can up to 95 bar after 30 minutes,which can be set.



Rapid cooling time


(Full furnace cooling from 1550℃ to 100℃, water temperature ≤28℃, water pressure 1.5kg ~ 2.5kg, pressure ≥95bar)


UPS power supply time

60~80min

Heating power

600KVA

ranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.


Note:

We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.


Quality assurance and service:
1. Our company guarantees that all materials and purchased components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if there is any quality problem caused by the design or manufacture of the equipment, our company will carry out free maintenance and bear the maintenance cost.If the equipment exceeds the warranty period or is damaged due to human error or force majeure (such as natural disaster), our company will actively provide high-quality paid service.



Quality Sinter-HIP furnace is used for debinding of high-performance hard alloy materials (it can realize the multiply process for sale

Sinter-HIP furnace is used for debinding of high-performance hard alloy materials (it can realize the multiply process Images

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